近日，中國(guo)兵器工業集(ji)團(tuan)(tuan)江麓機(ji)電集(ji)團(tuan)(tuan)有限公(gong)(gong)司工藝研發(fa)團(tuan)(tuan)隊“外齒摩(mo)擦片制造(zao)協(xie)同創新項目”取得重要進展，徹底解決多年(nian)來(lai)公(gong)(gong)司裝備動(dong)力(li)系統(tong)核心零(ling)部件外協(xie)制造(zao)的(de)被動(dong)局面，生產成本(ben)下降(jiang)６０％，預(yu)計年(nian)度(du)創效達(da)７００萬(wan)元，為公(gong)(gong)司經營創效開拓出新的(de)利潤增長點。 外齒(chi)(chi)(chi)摩(mo)擦(ca)(ca)(ca)片是公司(si)影響整車動力性(xing)和操縱性(xing)的(de)關(guan)鍵零件(jian)，因存在制(zhi)造(zao)工(gong)(gong)序(xu)繁瑣、生(sheng)產(chan)效(xiao)率低及(ji)生(sheng)產(chan)成(cheng)本(ben)高等(deng)技(ji)術(shu)窄口，自(zi)２００６年(nian)(nian)(nian)后(hou)該產(chan)品一(yi)直依靠專業外協制(zhi)造(zao)廠(chang)家加工(gong)(gong)制(zhi)造(zao)。為扭轉該關(guan)鍵零部件(jian)制(zhi)造(zao)被動局面(mian)，２０１７年(nian)(nian)(nian)，江(jiang)麓集團將“外齒(chi)(chi)(chi)摩(mo)擦(ca)(ca)(ca)片制(zhi)造(zao)協同創新(xin)(xin)項目”確定為工(gong)(gong)藝(yi)攻關(guan)重點(dian)，成(cheng)立專項攻關(guan)小組，開(kai)啟自(zi)制(zhi)革新(xin)(xin)的(de)道(dao)路。歷經多年(nian)(nian)(nian)努力，通過創新(xin)(xin)加工(gong)(gong)方式、優(you)化工(gong)(gong)藝(yi)流程(cheng)，成(cheng)功(gong)取消了(le)外齒(chi)(chi)(chi)摩(mo)擦(ca)(ca)(ca)片零件(jian)的(de)磨削及(ji)線切割工(gong)(gong)序(xu)，解決部件(jian)厚度加工(gong)(gong)難、齒(chi)(chi)(chi)形(xing)加工(gong)(gong)效(xiao)率低等(deng)難題，同時使用(yong)新(xin)(xin)型熱成(cheng)型工(gong)(gong)藝(yi)方案，效(xiao)率提高３倍以(yi)上(shang)。２０２０年(nian)(nian)(nian)１２月，外齒(chi)(chi)(chi)摩(mo)擦(ca)(ca)(ca)片高效(xiao)精(jing)密制(zhi)造(zao)技(ji)術(shu)及(ji)批(pi)產(chan)工(gong)(gong)藝(yi)順利通過鑒定。２０２１年(nian)(nian)(nian)３月，精(jing)沖模具(ju)、熱成(cheng)形(xing)模具(ju)及(ji)原材料全部到位后(hou)開(kai)始進行(xing)批(pi)產(chan)。截止到２０２１年(nian)(nian)(nian)８月上(shang)旬，外齒(chi)(chi)(chi)摩(mo)擦(ca)(ca)(ca)片完成(cheng)自(zi)制(zhi)任務，提前實現年(nian)(nian)(nian)度目標。 目(mu)(mu)前，隨著該(gai)項(xiang)目(mu)(mu)的投入實施，已為公(gong)司節(jie)創(chuang)金(jin)額１００萬元(yuan)，并實現公(gong)司摩擦(ca)片自制生(sheng)產(chan)(chan)(chan)率達(da)１００％，形成月產(chan)(chan)(chan)量(liang)上千件的批產(chan)(chan)(chan)能力；同時(shi)，該(gai)項(xiang)目(mu)(mu)曾獲兵器集(ji)團工藝技能協同創(chuang)新競(jing)賽二(er)等(deng)獎，正是對(dui)公(gong)司傳動裝(zhuang)置核心零件制造(zao)的競(jing)爭力提升(sheng)的又一印證(zheng)。（左經(jing)緯 王(wang)澤芬(fen)）
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